ReçeteLab / Expertise

Factory Commissioning

For new drymix and construction-chemicals plants, we provide technical coordination from product portfolio and equipment selection through commissioning and stable production.

PLANT DESIGNCOMMISSIONINGOPERATING STANDARDS

Project scope

  • Process design based on capacity, product portfolio and growth plan
  • Requirements for silos, dosing, mixers, conveying, packing and laboratory
  • Raw-material flow, layout, dust control and logistics scenarios
  • Quality system, laboratory methods and product-approval process

Commissioning phase

  1. Dry testing, calibration and safe-operation checks
  2. Adaptation of initial formulas to line parameters
  3. Trial production, capacity and homogeneity validation
  4. Training of operators, quality and production teams

Post-start-up system

  • Standard operating instructions and control plans
  • Initial formula portfolio and raw-material specifications
  • KPI, maintenance and quality-monitoring structure
  • Technical support plan for transition to stable production