ReçeteLab / Expertise

Drymix Technology

We optimise particle-size distribution, segregation control, mixing, dosing and packing parameters together with the final performance of dry-mix products.

DRY MIXINGSEGREGATION CONTROLLINE ADAPTATION

Technical focus areas

  • Particle-size distribution of cement, aggregates, mineral and lightweight fillers
  • Accurate feeding and homogeneous dispersion of low-dosage additives
  • Segregation and density differences during conveying and silo movement
  • Packing flow, dust generation, bag-weight accuracy and shelf life

Plant and process approach

  1. Evaluate storage and feeding systems against the intended product portfolio
  2. Optimise mixer fill level, mixing time and charging sequence
  3. Create sampling and homogeneity-control plans
  4. Manage cleaning, cross-contamination and production sequencing during product changes

Expected outcomes

  • More consistent homogeneity and batch repeatability
  • Lower additive consumption and rework cost
  • More stable packing and reduced production loss
  • Faster adaptation of new products to the existing drymix line