ReçeteTypical improvement areas
- Long mixing time, low capacity and bottlenecks
- Batch-to-batch variation in density, colour or performance
- Dosing errors, loss, rework and high scrap
- Inefficiency in packing, shifts and product changeovers
Analysis method
- Map process flow and critical control points on site
- Evaluate time studies, batch data and quality results together
- Verify variables one by one through a controlled trial plan
- Establish standard work, control plans and monitoring indicators
Business outcomes
- Higher net capacity and shorter cycle time
- Lower scrap, rework and energy consumption
- More stable product quality and traceability
- A standardised system less dependent on individual operators